Stickley furniture term paper

Batch processing is where there is a moderate volume of goods produced with moderate variety in products Stevenson, There is less variety in the production of the goods so the skill level is also at a moderate level.

More about Stickley Furniture: A Business Case Study

Batch processes in the Stickley Furniture production process are the more detailed work that may be done in moderate volume, such as an order for 20 dining sets all with a required design on them. This process would require deviation from the original processing, but the meat of the entire process is still in place. Batch processing allows for more detailed or specialized order, but still in larger quantities. The Job Shop Process The final process that is also included in the Stickley Furniture production line is job shop processing.

Job shop processing often works on a smaller scale Stevenson, The high variety of end products is usually low in volume. There is not a continuous cycle for job shop orders.

Stickley Furniture Truck Sale 2014

They are not consistent or regular, but when they do come in, they require different processing and more specialized tasks. Since Stickley Furniture has their own tool shop, or a place to repair broken machines and tools, they are able to serve specialized orders because of the flexibility of the tools used. Stickley Furniture also uses their highly skilled employees on more specialized orders such as a job shop order.

This may include hand carving a piece of wood to meet the specifications of the order. Tracking Job Status and Location during Production Stickley Furniture holds a large inventory during the slow cycles of the year. Tracking the progress of the jobs and how much inventory they are holding is essential to ensure they are able to make production during the busy months. They are able to make more partially finished products then currently needed.

This barcode system tracks the entire progress of the unfinished pieces of furniture. The furniture is tagged with a specific bar code enabling managers to track the progress and keep full track of the movement of inventory throughout the shop. Understanding and having a developed plan to schedule and process any job is essential to the success of the production process. They must determine when jobs are processed, whether it is based off of the order it was received, the due date or the quantity of the order Stevenson, If Stickley Furniture were to receive an order for 40 mission oak dining room sets they would need to employ various plans and schedules to ensure the proper plan of action.

First, they would need to insure there is enough wood in stock to complete the job. This would include the jobs in process now and the jobs before the 40 mission oak dining room sets. If there is not enough wood to complete the project then the manager must be in contact with the proper ordering team who would inform the supplier of the need for more oak wood. Once it is confirmed that the order can be started they must determine if there is enough time to complete all 40 pieces by the due date.

Operations Management - Research Paper Example

This could possibly include using previously made unfinished dining sets if they are available. This availability would be determined by accessing the computer system that houses the information obtained from the bar code entry system. The job is then started and the process would be best completed if all of the dining chairs were completed. This would enable to workers to keep the machines and tools in the same position, without having to adjust to produce a table.

As the chairs are completed they are moved into the finishing room. Once the last chair has begun to process then the workers are able to begin to repair and change any mechanisms that are needed to produce a dining table.

Guillermo Furniture Case Study - Words | Bartleby

The tables are moved through the process as the chairs were. The order is officially complete when the furniture is boxed and ready to be shipped. The progress of the job will be monitored for errors as the job moves along with the help of the barcode system. Level Production Process Stickley Furniture has a level production policy. This means that they are in constant production at a steady level.

The seasonal demand pattern is that during their slow times of the year, excess product is placed in inventory. This additional inventory aids in making demand during the busy times of the year. Job sequence is determined by this remaining inventory and the job processing time.

There is flexibility in sequencing which allows similar jobs with similar setups to be produced together Stevenson, The benefits of a level production policy are the ability to utilize and take advantage of the low demand. Often, low demand results in production down time which costs money. Stickley Furniture is able to use that low demand time of the year to their benefit. They keep a level production and then store the pieces in inventory. When there is a peak in production they are able to supplement with items in inventory rather than pushing production, and risking lower quality items.

Another benefit is the ability to produce similar jobs together which reduces setup time and lowers costs Stevenson, Also, with a level production policy Stickley Furniture is able to ensure the safety of their workers and the quality of their products. This is done by not pushing the equipment or the workers to their limit Stevenson, Although there are many benefits of a level production system; there are a few problems that may occur.


Stickley Furniture cannot predict the future, so they do not know exactly what inventory may be needed during busy times. They are able to forecast based off of previous years, but this may not be accurate. With this being said there is a possibility for over producing and having too much excess inventory. They run the risk of those items not being sold.

Also, with no set down time in production, they would risk being behind if they must shut the production line down for serious repairs. If a job comes through that is rushed, it may push the other jobs aside, if this is the case it would case a ripple in the continuous production style.

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What about the tropical mahogany we use in some of our smaller collections? The first thing any purchaser of wood furniture needs to know is that rainforest destruction is mostly a function of poverty, poor farming methods, and bad economic management in developing countries.

Less than 5 percent of all harvested rainforest is used by the furniture industry; a large proportion is simply burned by poor residents to clear plots for other uses. Stickley buys plantation-grown mahogany mostly from Fiji , not clear-cut timber. Managed forests like those Stickley relies on can yield sustainable lumber indefinitely. A Stickley piece is very likely to continue to be used and cherished generations from now.

Our focus on durability, quality, efficiency, and long-term results permeates our manufacturing process as well.

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As we build your rock-solid furniture, we do so in quite thrifty ways. We hand sort our wood with exceeding care, and waste very little. Employees are allowed to take home small trim blocks and other oak and cherry scraps to stoke their woodburning stoves during our brisk upstate New York winters. The remainder of our wood waste goes to a company that makes wood pellets for household heating.

Gustav Stickley (1858-1942)

And our own large factory and office headquarters are heated entirely by sawdust collected throughout our workshop. We work and live in the snowiest metro area in America! In late , Stickley launched a major effort to re-fit the lighting in our factory, main office, and showrooms.

By replacing thousands of fixtures we will cut our energy use for lighting roughly in half. Stickley has an extensive Blue Bin program for recycling paper, cardboard, and plastic bottles. Very little of anything is wasted. Efficiency and intelligent conservation are also central to Fine Upholstery.

The down and feather fillings that we use liberally are all-natural and environmentally friendly. The urethane foams in Stickley-made sofas and chairs contain the maximum percentage of soybean-derived polyols, reducing the percentage of petroleum-based inputs. Our urethane foams are PBDE-free. And our hardwood frames are formaldehyde-free.

These fabrics—which are lush to the touch, and in a class by themselves when it comes to rub-test durability—are made entirely of recycled polyester like PET drink bottles. A final way Stickley stays clean and efficient: We are one of the rare large furniture makers who continue to build primarily here in the U.

Most competitors have outsourced the majority or all of their production overseas—to countries where pollution controls are weak, where wood sourcing is dubious, and where shipping the bulky finished products across oceans to the U. With what sort of environmental footprint? And what construction methods lurk beneath those slick finishes and fabrics? We comply with strict federal, state, and local environmental regulations.